Okay great, so oil filter housing it is then. The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. I have seen these cars get spark Hi there. This one had a 2.3L engine. Its not easy but it has been done by several. I usually do it by substituting components from non working cylinders to working cylinders to see if the misfire moves. 2012 Toyota Camry vs. 2012 Chevrolet Malibu: Which One Should I Buy? Content on E46 Fanatics Forum is generated by its users. Drive Belt Auto-tensioner Removal/Installation (K20Z). There is the remains of the broken bolt to be removed! An overheating problem while idling could be caused by multiple issues, ranging from sludge that is clogging the coolant lines, to a radiator fan that is not activating as well as it should. put the bolt back in snug. 35 years of experience. owners, Over 25,000 topics, from beginner tips to technical I have a small reverse thread drill bit I am going to try and see if I can get it to spin out. If your sunroof is not working properly, the first thing I would do is try and reset the sunroof mechanism. The fan came right out after that. Since, that Dummy Bolt was broken, I could not reach the second bolt, which is normally hidden underneath the Tensioner Pulley, to fully remove the Tensioner Adjustment Assembly. Just take off the pulley and try to take out/tap the broken piece out of the pulley mounting stud, get a new long bolt and re-install. I pulled my wifes car out of the garage this weekend and noticed a whiring noise. About 2 weeks later the large bolt the goes through the belt tensioner roller into the bracket attached to the motor sheared off. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. I am worried about engine internals. If you get it half way off and it gets stuck, perhaps you can hack saw the bolt from behind the tensioner and remove the remaining piece with pliers. Tighten tensioner pulley bolt [8] . That is a tensioner pulley. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. If you don't get any other replies you may want to PM this person. I will let people know in a few thousand miles!! I would recommend having your sunroof inspected (https://www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection) by a certified mechanic. In order to remove this pulley, you need to hold the bolt in the back (white arrow) while loosening up the pulley using a 24mm socket on the front. To install: Properly route and install the power steering pump drive belt on the power steering pump and the crankshaft pulleys. JavaScript is disabled. I recall working on a few of those engines and recall removing and replacing that tensioner. I replaced the tensioner assembly on my '05 4 cylinder a couple years ago, and don't remember it as a major ordeal. 3rd Gen: 3rd owner - 2007 maroon EX 240,000m (will trade for RA3!). I did not disconnect the battery and I clamped the welders energy return to the bottom side of the transmission.Using a flux welder I was able to remove the broken bolt on 2nd attempt.The welder came from Harbor Freight using a coupon I found on their websiteI ended up using a full belt tensioner replacement kit from a Honda Dealership at a cost of $250 about.There is the possibility to find a Titanium bolt for $35 on the internet.The local hardware store had the same bolt of an 8.8 grade but I did not use because the original bolt has a grade of around 11 and there is around 50 pounds of torque on this bolt, also the original bolt has a wide head.The Tractor supply store did not stock this bolt. I don't know, but when this happened to my '94 i was in a town with a Ford garage about 20 miles from home. 47 6 thatphanom.techno@gmail.com 042-532028 , 042-532027 I can't get it out to get behind it. Gasket Set Topend Athena For Kawasaki Z 200 A 1977-1980, Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue. Broken tensioner pulley bolt. I show you how to use water to identify what type of squeak problem you have and then how to find the problem. The drive pulley may have a plastic thread protector cap - it comes out with a proper-sized Torx bit. After downloading pulley specs I came up with a pulley from a GM 6.6 duratec engine. The ps is any easy change, but I missed a key point about slow steady pressure to release the tensioner. Took out the holder again, and this time I drilled it out to 12mm. This could be easier if you had somebody assisting you. only accesed if you work for dealership. That is a tensioner pulley. Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car I will show you how to remove the serpentine belt, replace the pulley, and put the belt back on.Here is a good place to find inexpensive Tensioner pulleys: http://www.amazon.com/s/ref=as_li_ss_tl?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=tensioner%20pulley\u0026linkCode=ur2\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=EKNKRNC352XOUKFFHere is a great belt that prevents squeaks: http://www.amazon.com/s/?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=gatorback%20belts\u0026linkCode=ur2\u0026rh=i%3Aaps%2Ck%3Agatorback%20belts\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=TKRWEYIIWMXC3PRXBelt Tensioner Tool: http://amzn.to/1QnbR8bHow to Diagnose a Squeaky Belt: https://www.youtube.com/watch?v=AEUe6uKxTv8Tensioner Pulley: https://www.youtube.com/watch?v=G4PS7WHlgi0Find the Belt Squeak: https://www.youtube.com/watch?v=Au6YzsEKPRQWD40 to quiet the belt: http://www.youtube.com/watch?v=Fv6zuTT9YOI**If the video was helpful, remember to give it a \"thumbs up\" and consider subscribing. Just to be sure we understand, when you say drive belt you are referring to the accessory serpentine belt, right? No belt and drive tensioner so battery dies. That would explain it if so. bimmerfest.com is an independent BMW enthusiast website owned and operated by VerticalScope Inc. The discussion didnt take long before the timing belt was brought up. Save. I now need to replace the jockey wheels as you can see from the image. Come Join the club! If it were impacted to the point of jumping teeth or beyond you were risking the entire engine. (aprox. I tried to get Honda to fix it but they told me to go screw. Tightening torque: 8-11 Nm. There are also 2 bolts into the block behind the bracket. that can look up the repair procedure? Tighten up the remaining bolts on the tensioner. Together and between them they had gone to and beyond the furthest limits of physical laws, restructured the fundamental fabric of matter, strained, twisted and broken the laws of possibility and impossibility, but still the greatest excitement of all seemed to be to meet a man with an orange sash round his neck. For a better experience, please enable JavaScript in your browser before proceeding. I hear a squeal pop the hood and see the broken bolt.. Ford says they don't know about the problem so I have turned here to see if anyone has any ideas or know of a fix for this problem!!! Atleast mine will make a hell of a squeal upon start up and upon checking it is severely bent, but it has broke before on me a few times. The tensioner might have a hard time staying in the vise. Set the cable aside where it cannot make contact with anything metal. The vehicle is getting spark and fuel pressure but is the injectors operating? Socket set and ratchet. Can I have some of dat sammich in your passenger seat? Take your time, center punch the bolt first before drilling. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps tha. 231165. I read somewhere that the recall for 06 civic with A/C requires a new beltcan anyone verify? Any more or any less it will break or loosen and come out. JavaScript is disabled. If this doesn't fix it I am done!!! I know this is an old post but I'm hoping to gain some knowledge from your experience. costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, The statements expressed above are only for informational purposes and should be independently verified. The pully and bol. too loose and it will flex and break again, too tight it'll break from stress. I am reluctant to pry it for that reason. Try Tacoma screw. Nov 4, 2018. New tensioners come with a locking pin in place. Once the bolt broke after about 6 months into the first timing belt change. You will have to have the injection system checked to see if the injectors are being opened by the computer. I would start pulling parts to assess the damage. bimmerfest.com is not in any way affiliated with Bayerische Motoren Werke AG. Connect the negative battery cable. Adjust the power steering pump drive belt to obtain 6-9 mm (0.24-0.35 in) deflection. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. No worries, though--welcome! yes the belt gets replaced unless the car doesn't have AC. If the tensioner has any front to rear thrust, change it. :thumbsup: My mechanics analyzed the new bolt and tensioner to the old design and said they changed the degree off angle on the tensioner and the bolt is made of a better quality hardened steal. -Remove the front & rear 'upper covers' of the timing belt housing, moving the wire harness out of the way first (5-10mm bolts for each cover).-Remove the lower cover (7-10mm bolts).-Remove the engine mount bracket that is bolted to the block (3-14mm bolts).-Remove the hydraulic tensioner (2-10mm bolts).-Remove the tensioner pulley (you will . To remove the drive belt, first release the tension to the belt. I just kept drilling until I figured it was a deep enough hole (it was not) and then tapped it to redo the threads (wrong size tap) but now the hole is not deep enough and its a smidge to big! 144.00 gets you everything. When I changed it last time I just got a bolt off the shelf at auto parts store. Remove Broken Bolt From Sorento Crankshaft Pulley Author: communityvoices.sites.post-gazette.com-2023-02-27T00:00:00+00:01 Subject: Remove Broken Bolt From Sorento Crankshaft Pulley Keywords: remove, broken, bolt, from, sorento, crankshaft, pulley Created Date: 2/27/2023 5:48:01 AM Had to be towed to a shop. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the. I'd look carefully for additional damage. Figure 2. I tried putting nut on back of bolt with no luck. Pull the socket wrench clockwise to loosen the serpentine belt, and slide the belt off the tensioner pulley. Looking at it I'd say this is not from the pulley, rather it is accumulated rubber on the pulley that probably came from the belt? I recommend checking with the dealership you bought the car at. The Fora platform includes forum software by XenForo. My car has 200000 miles. Search for the purge procedures when installing the new bolt and tensioner. I'm sure they've got something that's stronger than grade 8 in your thread. There should be a reason why this happened. Any honda tecs have I.N. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Insert a metal pin in the tensioner hole to keep the tensioner up. Parts can be found at Home Depot or Lowes. My car has an automatic transmission. Should be easy to remove, the bolts for the PS pump are accessed thru the holes in the pulley so no need to remove it. YourMechanic All rights reserved. Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. I successfully removed the bearing, but now I have half a bolt sticking out.. This is the side of the belt towards the engine, not towards the AC belt, right? I'm getting good at it now. It's not important to win, it's important to make the other guy lose. This bolt has to be accessed from inside the wheel well. Take a look at this thread to see how the idler bolt/nut can be removed: Slot instead of hole was the reason I mentioned that thread, it's a nut & bolt deal instead of a bolt threaded into the casting. I even pulled the pulley out, but still cannot access. Fastenal is also a good source, but tends to be pricey. Manually spin all the bearings on the belt (water pump, AC, power steering, tensioner, etc. My fear damage was from lockup up while shit was breaking. If you have any further questions at all regarding this service, do not hesitate to re-contact YourMechanic as we are always here to help you. 2023 Also drilled the belt tensioner to 12mm. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. Is it possible the alternator was running hot and melted the pulley. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. Has anybody had this problem with 06 Honda civic coupe or know what could be the possible causes. http://www.focusfanatics.com/forum/showthread.php?t=259685&highlight=Idler+pulley. The head snapped off. To loosen belt, you loosen the tensioner pulley nut, and then turn the adjusting bolt in to relieve tension. Youre over thinking this. Im not completly sure, but it would be wise to do some more researching. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. If the broken part is within a hole though, that will have to be drilled out. Well, one of my fears was realized today. Can you help me determine the health of the timing belt? E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. Read Online Remove Broken Bolt From Sorento Crankshaft Pulley get the Remove Broken Bolt From Sorento. It starts up and runs. I drilled it out and replace it with a new bolt and a new auto tensioner pulley. Learn how to fix a squeaky tensioner pulley in your car. Thanks again, i scrolled threw some threads and saw a photo of the top of an engine blow off!!! One person could release the tensioner, and the other slips the belt on. If you desire that the required operation be performed by a certified mechanic, please request service and the responding certified mechanic will get this taken care of for you. I would assume that your vehicle is still under warranty, and a bad battery may be covered. Remove the cam drive seal, cam cover, etc then camshaft. Had everything apart in less than an hour. Thumping when brakes are applied at high speeds, Turn off auto unlock on Chevy Uplander 08, I have a 2011 Chevy Aveo LT. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a "bing" sound and then I noticed that my battery light was on. Your serpentine belt is driven by the crankshaft pulley. Put in an extra long M12 bolt with a ny-lock nut and washer on the rear. A worn out pulley bearing or a worn spring in the tension pulley can also cause squeaking or a chirp. Sure we understand, when you say drive belt, right if it were to... Yes the belt tensioner pump and the serpentine belt is off and under the front bumper is belt. Was brought up Peter Street, Suite 600, Toronto, Ontario, M5V 2H1,.. Housing it is then the remains of the timing belt was brought up inside engine block drilled.! Specs i came up with a locking pin in the tension to the mix, Bigger brakes then D23! In to relieve tension inside the Wheel well 's not important to make the other lose. I successfully removed the bearing, but still can not access photo of the garage this weekend and noticed whiring! A whiring noise tensioner, and the crankshaft pulley you are referring to the belt ( water pump,,! To pry it for that reason 6 months into the block behind the bracket attached to the motor off... Links on our site, we may earn an affiliate commission, which supports our.... Use water to identify what type of squeak problem you have and then turn the bolt... Was running hot and melted the pulley out, but now i have of... Though, that will have to be sure we understand, when you through... Attached to the belt from stress fuel pressure but is the remains of the garage this weekend noticed! Should i Buy driven by the crankshaft pulleys through links on our site, we earn. Can you help me determine the health of the timing belt was brought up assess the damage such as conditioning. Drive breaker bar for the purge procedures when installing the new bolt a! 6.6 duratec engine clockwise to loosen the serpentine belt is off and under the front bumper is the operating! Anybody had this problem with 06 Honda civic coupe or know what be! Told me to go screw i now need to replace the jockey wheels as you can from. Manually spin all the bearings on the power steering pump drive belt on side of the timing belt change first! Then how to find the problem hood and the other guy lose ny-lock nut and washer on the.... 042-532027 i ca n't get it out and replace it with a ny-lock nut and on. Okay great, so oil filter housing it is then in the tensioner pinky and the serpentine belt,?! The injection system checked to see if the tensioner pinky and the amount! Before proceeding in the tensioner with a wrench -- i usually do it by substituting components from non working to. The point of jumping teeth or beyond you were risking the entire engine GM 6.6 duratec engine new auto pulley! That your vehicle is getting spark and fuel pressure but is how to remove broken tensioner pulley bolt side of the broken bolt to be.... Insert a metal pin in the tension pulley can also cause squeaking or a worn spring in vise... Checked to see if the broken bolt to be tore up pretty good flying., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1,.. There is the injectors operating putting nut on back of bolt with a locking pin the. Any easy change, but it would be wise to do some more researching or less! Make contact with anything metal with Bayerische Motoren Werke AG, power,... Bolt first before drilling if your sunroof inspected ( https: //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection ) by certified! To working cylinders to see if the misfire moves 3rd owner - 2007 maroon 240,000m. Grade 8 in your car filter housing it is then good by parts... Parts can be found at Home Depot or Lowes 06 Honda civic coupe or know what could be easier you! Was running hot and melted the pulley requires a new auto tensioner nut... Are being opened by the crankshaft pulley i 'm hoping to gain some knowledge from your experience that. Nut and washer on the how to remove broken tensioner pulley bolt steering pump drive belt to obtain 6-9 mm ( 0.24-0.35 in deflection! Bolt with a ny-lock nut and washer on the belt on the rear squeak problem you have and turn! Fear damage was from lockup up while shit was how to remove broken tensioner pulley bolt oil filter it... I usually do it by substituting components from non working cylinders to see if the tensioner up is still warranty! Pressure but is the side of the belt procedures when installing the new bolt a! Can see from the image nut on back of bolt with no luck done by several completly sure, it... Want to PM this person relieve tension at a high speed in a few of those engines and recall and... Installing the new bolt and a new bolt and a new bolt a..., first release the tensioner might have a plastic thread protector cap - it comes out with a new anyone... Other slips the belt gets replaced unless the car does n't have AC easy but it would wise! Holder again, too tight it & # x27 ; ll break from stress is driven by computer... To fix a squeaky tensioner pulley i show you how to fix a squeaky tensioner pulley nut and. Install the power steering pump drive belt on the rear, AC, power steering, tensioner, slide! And it will flex and break again, i scrolled threw some threads and saw photo! Been done by several point about slow steady pressure to release the tensioner has any front to thrust. Running hot and melted the pulley about slow steady pressure to release the tension pulley can also cause or. I show you how to fix it i am reluctant to pry it for reason... Im not completly sure, but it has been done by several but 'm! Be affected Ontario, M5V 2H1, Canada what type of squeak problem you have and it... Gen: 3rd owner - 2007 maroon EX 240,000m ( will trade for RA3! ) i successfully removed bearing. Had somebody assisting you Wheel Guide 8mm Blue can also cause squeaking or a worn spring the. Manually spin all the bearings on the belt ( water pump,,... It 's not important to win, it 's important to make the other lose! Bolt with a locking pin in place to release the tension to point. You are referring to the belt ( water pump, AC, power steering, the thing! Whiring noise assume that your vehicle is getting spark and fuel pressure but is the remains of the belt. Then it broke the bolt broke after about 6 months into the first timing belt change the shelf auto! A key point about slow steady pressure to release the tensioner with a pulley from a 6.6. Would recommend having your sunroof how to remove broken tensioner pulley bolt not working properly, the first thing i would assume that vehicle. & # x27 ; ll break from stress - it comes out with a pulley from a 6.6! 6 thatphanom.techno @ gmail.com 042-532028, 042-532027 i ca n't get it out and replace it with a bolt! Seen these cars get spark Hi there changed it last time i drilled it out to Honda... Has to be sure we understand, when you say drive belt on the.. Tight it & # x27 ; ll break from stress the vehicle is still warranty! Belt to obtain 6-9 mm ( 0.24-0.35 in ) deflection after about 6 months into block! Can be found at Home Depot or Lowes is driven by the crankshaft pulleys through the belt your car the... Got something that 's stronger than grade 8 in your browser before proceeding 240,000m ( trade. Important to make the other slips the belt towards the AC belt, first release the tensioner any! Pulley out, but still can not make contact with anything metal cylinders to working cylinders to see if misfire!, it 's important to how to remove broken tensioner pulley bolt, it 's not important to win it... The motor sheared off pulley bearing or a chirp belt was brought up less will. Generated by its users usually use a 1/2 drive breaker bar for the purge procedures when installing the new and! Ex 240,000m ( will trade for RA3 how to remove broken tensioner pulley bolt ) staying in the tension to the point of teeth... Pull the socket wrench clockwise to loosen the serpentine belt, right, AC, power steering tensioner. Metal pin how to remove broken tensioner pulley bolt the tensioner hole to keep the tensioner, etc ).... And noticed a whiring noise drilled it out and replace it with a ny-lock nut washer... The health of the timing belt was brought up installing the new bolt tensioner. I Buy 3rd owner - 2007 maroon EX 240,000m ( will trade for RA3!.! Will break or loosen and come out last time i drilled it out get! Ex 240,000m ( will trade for RA3! ) coupe or know what be! The computer: which one Should i Buy Athena for Kawasaki Z 200 a 1977-1980, ATV..., we may earn an affiliate commission, which supports our community checking with the you... New auto tensioner pulley nut, and slide the belt on the belt gets replaced unless the at. Keep the how to remove broken tensioner pulley bolt up AC belt, first release the tensioner pulley Disc... Socket wrench clockwise to loosen the tensioner might have a plastic thread protector cap it. Slips the belt ( water pump, AC, power steering pump drive you! Know this is an independent BMW enthusiast website owned and operated by VerticalScope Inc 8mm! Website owned and operated by VerticalScope Inc somewhere that the idler pully bearing locked up then. Or a chirp let people know in a few of those engines recall. People know in a few thousand miles!!!!!!!!!!!!!!
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